india's foremost

Investment Castings Company

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About Us

UNI DERITEND IS A MANUFACTURER OF INVESTMENT CASTINGS

Uni DERITEND Ltd. is India’s Leading &forerunner in the manufacture of Investment Castings (Lost Wax Process). As the Largest & Technically advanced, our plants have adopted to flexibility to align and meet varied demands of market and has to its credit for developing & supplying over 15,000 types of different near net shaped parts to almost every conceivable engineering application in over 225 alloys to a host of different industries. There are three manufacturing facilities in different locations offered unique proposition to customer to have practically unlimited capacities & serviceable at one contact basis.

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Range of castings
Weight per casting : from 6 gms. upto 90 kgs.
Shape & Size : 4 mm up to 600mm dia.
Materials : Over 225 alloys.
Conforming to : IS, BS, AISI, ASTM, DIN & other international standards
CORE COMPETENCIES
Ability to cast over 225 different alloys to various international specifications with small to large Volumes like 50 to 500000 pieces a month. Established R&D set up recognized by the department of scientific & industrial research, Government of India.
DESIGN ASSISTANCE
• Technical design assistance at casting concept stage • Concurrent engineering • CAD capability for tool design interface • Compound radii • Undercuts • Weight reduction holes • Thin wall castings • Deep cores

COMPANY PROFILE


Established in 1974, UniDeritend is India's largest manufacturer of air-melt Investment Castings (Lost Wax Process).

The company is now in its fourth decade of manufacturing ferrous &non ferrousinvestment castings.

UniDeritend has earned a reputation by developing over 15000 precision castings of unmatched product quality and integrity.typesof different near net shaped parts to almost every conceivable engineering application for unmatched product quality & integrity.

Our experienced professionals and proven processes deliver results that consistently put a smaller number on your project’s bottom line. By providing a superior value, rather than just a low unit cost, we see many of our first-time customers become lifelong partners.

UniDeritend has three manufacturing facilities, with India's first Robotic Shelling System installed at our state of the art Nasik plant. All three units have a collective capacity to produce over 3000 tons of investment castings per year. It has the highest production capacity in India and exports more than 40% of its output to various countries worldwide.

OUR MILESTONES


1974 Collaboration with Deritend Precision Casting Limited U.K.
1977 Thane Plant commenced Manufacturing.
1986 Maneck Nagar Plant commenced Manufacturing
1991 Approval in accordance with AD Merkblatt WO/ TRD 100 was obtained from TUV CERT
1994 Accredition to ISO 9002 Quality System from TUV CERT
1994 CAD/ CAM systems installed at the Thane Plant.
1996 Expansion of Maneck Nagar plant. Carried out with the addition of 20,000 sq. ft area & Controlled Atmosphere Heat Treatment Furnace set up installed.
2002 Introduction of Standard Room equipped with CMM, Profile Projector, Electronic Height Gauge, Surface Testing Equipment, Comparators, etc.
2002 Successfully finished 25 Years of Delivery.
2005 Nasik Plant commenced Manufacturing.
2005 Joint Venture with FIE Group - Netmech Engineers Pvt. Ltd. enable UDL to deliver finished components timely at most competitive prices
2007 Modernization of the Heat Treatment plants. Enhanced capacity at both Maneck Nagar & Nasik plants by 35% & 40% respectively by adding new machineries.
2008 Set up in house CNC machining facilities with state of the art VMCs, HMCs etc. along with computerized CMM
2010 Set up dedicated marketing & central admin office
2011 Aquiredtritech group uk
2013 Dharwad plant commenced

ENGINEERING AND MANUFACTURING


Weight per casting : Upto 90 kgs. (around 200 lbs)

Shape & Size : Approx. 600mm dia. (around 24 inch)

CORE COMPETENCIES

  • Design & development capability for a wide variety of difficult to produce castings in intricate shapes & sizes.
  • Ability to cast over 225 different alloys to various international & customized specifications.
  • Sound and time tested process controls to achieve the most stringent of requirements.
  • Well qualified & skilled workforce.
  • Engineering support to carry out part design alterations as per changing customer needs.
  • In-house capability to manufacture various types of waxes & ceramic cores both castable & injectable.
  • Established R&D set up recognized by the department of scientific & industrial research, government of India giving us the leadership edge.
  • Value chain extension to give you fully manufactured end product.
  • Robots to handle large size components and bring in repeatability in the process.
  • Tool room facilities to engineer the most complex multi cavity dies for large volume production.
  • Recycling of major raw materials making the company environment conscious.

LABORATORY EQUIPMENTS


Using state-of-the-art laboratories to manufacture products that suit your needs, giving you the best product every time!

  • Computerized Coordinate Measuring Machine (CMM), Surface Finish Measuring Machine.
  • Analytical Optical Emission spectrometer, Calorimetric Analysis, Wet chemical analysis, Corrosion testing.
  • Mechanical Testing Tensile testing, Impact testing, Hardness testing facilities.
  • Non-Destructive Testing Magnaflux, Dye Penetrant and Ultrasonic with X-Ray & Gamma Ray radiography (outsourced).
  • Metallography Microscope with photographic attachment, Micro hardness tester.

S.H.E. INITIATIVES


Safety

  • Safety standards adopted at work places are on par with best in Industry.
  • Safety awareness among Employees, usages of safety apparatus.
  • Regular internal safety Drills and Audits.

Health

  • Regular medical check-ups of employees.
  • Medical centre facility provided. Weekly visit by Qualified Doctor in Industrial Health.
  • Alcohol recovery programmes amongst employees.

Environment

  • Zero Effluent discharge.
  • Substitution of alcohol based binders with water based binders.
  • In house reclamation of wax & other constituents which could be detrimental for the environment if discharged.
  • Utilization of ceramic waste to manufacture bi-products.
  • Tree plantations around factory premises.

QUALITY POLICY


Objectives

  • Achieve total Customer Satisfaction
  • Support continual up gradation of Quality Systems
  • Encourage continuous improvements

Policy statement

  • The company shall use all possible feedback from the customers both internal and external and carry out continuous improvements within the company for achieving customer's satisfaction.
  • The company shall fully support continual upgradation of its systems / processes, to enhance the quality of it's products and services.
  • The company shall encourage continuous improvements in the skills of its employees at all levels by imparting need based product / system related training.

Quality Approvals and Certifications

  • ISO 9001 : 2000 / EN ISO 9001:2000 by TUV – NORD, Germany
  • ISO/TS 16949:2002 certification from TUV – NORD, Germany
  • AD 2000-Merkblat WO statutory source approval in accordance with the German regulations
  • PED/97/23/EC certification from TUV – NORD, Germany
  • ISO14001: 2008 Certification by from TUV – NORD, Germany
  • BS OHSAS 18001:2007 Certification by TUV – NORD, Germany
  • Self Certification status from the Directorate General of Quality Assurance, Ministry of Defense & Automotive manufacturers
  • Self Certification status by TATA Motors, Hindustan Motors, TAFE, MUL, etc.
  • Well Known Foundry, Central Boilers Board, New Delhi.
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Our Range of Products

PUMPS


UniDeritend has been Niche Supplier for Leading Pump Manufacturers Globally. UDL specializes in manufacturing of various pump parts like Casings, Critical Impellers, both open and closed Including Radial Flow types, Diffusers, Glands, Covers, Bodies etc for all types of Pumps used from High end Applications like Power Generations, Oil, Gas, Food, Pharmaceuticals , Chemical etc. UD’s ability to cast these parts in variety of alloys, both Ferrous & Non Ferrous including High integrity material grades like CA6NM. CD4MCu, Duplex Stainless Steel & some of the Exotic High Nickel & Chromium Alloy grades along with meeting requirements of Standards like PED/97/23, AD Markblatt 2000, API & other equivalent ones, make them a Unique Supplier to Pump Manufacturers.

TURBO CHARGERS


With the beginning of new century Turbo Chargers are gaining more and more prominence in almost all sector which require better power and efficiency. UDL takes pride in being one of the premium suppliers of Turbo Charger Castings/components. UDL can supply fully machined Nozzle Rings, Aluminium Inducers etc. to major OEM's. We are also in the process of developing critical cast parts for Aerospace and Aero Engines. For any kind of Turbo Charger castings/ components like Housing, Ring UDL is a dependable partner.

VALVES


Our Competencies to meet the challenging requirements, of Level I RT demand, Pressure tests and Corrosion tests requirements coupled with meeting demand of varieties of Material constructions, UDL has been Quality Valve Parts supplier. We developed over 400+ parts for the industry and to name few we have developed Bodies, Pistons, Bonnets, Covers, Discs, Plugs, Glands etc for Annular Valve, Diaphragm Valve, Fixed Cone Valve, Gate Valve, Needle Valve, Pinch Valve, Ball Valve, Butterfly Valve, Plug Valve, Tilting Disc Check Valve, Swing Check Valve etc.

GENRAL ENGINEERING


Unideritend is dependable sources to General Engineering Industries consisting, Textile, Pharmaceuticals, Printing Machineries manufacturer for their requirement of critical and unique metal parts demands and have developed over 5000+ near net shape metallic parts for application in light, medium and heavy engineering sector for various applications, in Packing, Printing, Wood cutting, Textile, leisure, sports, fire and safety etc. Typical parts developed are Grippers, Levers, Rock Handles, Cams, Brackets, Filter Bodies, Connectors, Housing for Pneumatic & Hydraulic Machineries etc.

AUTOMOBILES


UDL is major supplier to Automotive Industry. Investment castings used in various areas of Applications such as Engine, Transmission, Axel Assemblies, Safety Assemblies, Steering , Vehicle Aesthetic etc. have been successfully developed and supplied for last 4 decades. Unideritend is an active partner in research and development of new parts and components for major OEM's understanding their needs and requirements have developed over 1500+ parts for over 85 customers with dispatches of over 1 Million pieces per month.

AEROSPACE, DEFENSE PRODUCTION & NUCLEAR POWER


Weight-sensitive airborne applications, including thin-wall castings with strict N.D.T. controlsAircraft engine applicationswith strict alloy, design, quality and value specifications.Nuclear code castingsto support the quality and traceability needs of the nuclear industry. GPRS application, complex shape, with high sensitive alloys.

Pumps

Turbo
Chargers

Valves

General
Engineering

Automobiles

Nuclear

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R & D

Achievements


  • Indigenization of binders, waxes and stucco materials.
  • In-house development of binder formulations.
  • In-house manufacturing of:
    • Pattern waxes- filled & unfilled
    • Water soluble waxes
    • Ceramic filters
    • Riser waxes
    • Injection moulded ceramic cores
    • Chemically set ceramic cores
    • Ceramic cement from ceramic shell waste
  • Design & Development of effluent treatment plant for water soluble core wax.
Clients

Markets Served


  • Aero Engines
  • Diesel Engines for Marine & Agriculture
  • Earth Moving Equipments
  • Automobiles
  • Nuclear Power Plants
  • Air & Gas Compressors
  • Defense Production
  • Trucks, Trailers & Tractors
  • Electrical Engineering
  • Turbo Charger
  • Pumps & Valves
  • General Engineering

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Contact Persons

Mr. F. D. Neterwala - Chairman
Mr. Anosh Neterwala - Executive Director
Mr. Sunil Paralikar - Head Marketing
Mr. S. J. Singh - Head Finance

Corporate Office Address
Liberty Building, Sir Vithaldas Thackersey Marg,
Mumbai 400 020, India.
Tel : +91 22 22056823/ 22 22056823/ FREE 22066231
Fax : +91 22 22082113


Send us a message
Central Administrative Office
C-117/118, Kailash Vaibhav Complex,
Veer Savarkar Road Vikhroli West
Mumbai – 400 079, India
Tel: + 91-22-66890112
Fax: + 91-22-6689-0100
admin@unideritend.com
Maneck Nagar Plant 1
Maneck Nagar Tumsar – 441 912,
Dist. Bhandara Maharashtra. India
Tel: + 91-7183-223-612, 232186
Fax: + 91-7183-232-693 mn_edp@unideritend.com
Nasik Plant 2
At & Post Village Shinde,
Nasik-422 101 Maharashtra. India
Tel: + 91-253-280-2165/ 1444/ 1555/
653-3572/ 329-7262
Fax: + 91-2532-801-455
nasik@unideritend.com
Dharwad Plant 3
Plot No. 582-A Belur Industrial Area,
Dharwad – 580 011 Karnataka, India
Tel: + 91-836-2971308/ 1309
dharwad@unideritend.com

Group Company

The Neterwala Group is a professionally run, family owned and managed business enterprise with over six decades of steadfast growth. The group is technologically robust with diverse manufacturing interests in Metallurgy, Software, Specialty Chemicals, Engineering, Geology, Oil & Gas and Environment.
Neterwala Group

Mission & Vision

To achieve customer satisfaction through a solutions-driven approach and create a significant international presence by offering cost effective and high-end technologies to diversified markets across the globe.

To be a global solutions provider for metallurgical components for diversified markets; to optimize relevant and innovative technologies and retain our position as leaders in the Indian investment casting field.

Careers

If you wish to be a part of our company and grow with us, send us your resume at jobs@neterwala.com
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